In-Situ System for Aerobic Heat Treatment of Biodegradable Organic Waste

ABSTRACT

The proposed invention is an in-situ system for aerobic heat treatment of biodegradable organic waste, comprising a bioreactor made up of a dish-shaped decomposition chamber, said decomposition chamber being closed and having: a lid at the top, via which an air extraction device is connected, said device enabling fresh air to enter the decomposition chamber, and a preparation for a device for supplying the biodegradable organic waste; said decomposition chamber is also connected to a system of pipes which convey a hot fluid from the supply tank into a plurality of minitubes located longitudinally on the inner perimeter of the decomposition chamber, and into a shaft that forms part of the mixing mechanism; and, by means of a centrifugal pump, they convey the same fluid, but “cold”, from inside the minitubes and shaft to a solar collector, to heat it, before delivering it to a storage tank for subsequent recirculation.

OBJECT OF THE INVENTION

This invention describes an in-situ system for the aerobic heat treatment of biodegradable organic waste.

BACKGROUND

The patent application JP 1998-300324A describes a device for treating and decomposition of sanitary organic wastes (feces, urine, and toilet paper), kitchen wastes, and manure from ranching operations. Said patent application, includes a device built of stainless steel which includes a decomposition chamber that is partially filled with a sawdust matrix, a mixing mechanism powered by an electric motor, an electric heating system to raise the temperature in the decomposition chamber, and an air extraction system to create circulation therein, from the inside of the lavatory to the outside. The decomposition chamber is parabolic in form protected by a stainless steel cover that also serves as a base and support for the mixing mechanism and motor that powers it. The mixing mechanism is placed lengthwise in the chamber. It is made of stainless steel and has a shaft which supports it, through radial bars, two coils found towards the center and at one of its ends, the shaft connects to a transmission which is in turn connected to an electric motor. The heating system is made up by a series of Teflon electrical resistors placed lengthwise and crosswise spaced equidistantly on the outside wall of the chamber and the action of the motor and activation of the heating system are controlled by a microprocessor. Said patent application (JP 1998-300324A) presents disadvantages for use in Mexico, as well as in other countries, due to the climatic and economic reality of these countries. Some of these disadvantages are described below:

-   -   The cost of manufacturing the bioreactor is high when using         stainless steel as its building material. This makes the system         inaccessible for the Mexican market; for this reason this patent         application proposes innovations to the design of the         decomposition chamber that allows a diversification of the         building materials without putting the integrity of the chamber         at risk when exposed to an elevated pH, salinity, or         temperature, present therein.     -   The mixing system does not guarantee uniform distribution of the         biodegradable organic wastes throughout the bioreactor chamber,         which affects the capacity for degradation of the system due to         the fact that the opening used to introduce the organic wastes         is eccentric. As a result of an analysis of the mixture of the         material introduced, this invention proposes a central opening         to solve this problem.     -   Heating of the decomposition chamber is accomplished with         electrical resistors attached to the decomposition chamber's         external wall, but only part of the heat generated by the         electric resistors is actually transferred to the sawdust matrix         through the wall of the decomposition chamber, and the rest is         lost to the exterior, which causes considerable repercussions in         the cost to operate the system. In contrast, in the patent         application here proposed, heating of the sawdust matrix is         performed with a device located on the inside of the         decomposition chamber which uses solar energy, and therefore         does not require electric power to create heat.

Patent application JP 3027823 (1998) also uses a heating system (electric), as in the previous patent application, which is used to accelerate biological reactions and to adjust the humidity content resulting in high energy consumption. The mixing system is vertically configured with horizontal arms in the bottom of the decomposition chamber, which support vertical curved blades. The arms contain air diffusers through which air is supplied to the sawdust matrix creating an atmosphere conducive to aerobic degradation.

Patent application JP 2006-263418A replaces the electric heating system with conventional and non-conventional electric power sources like solar, wind, and others with a solar heater connected to a supply tank that powers a heat transfer device placed on the exterior of the decomposition chamber wall and, similar to patent application JP 1998-300324A1, this placement of the transfer device is not efficient due to the resistance presented by the heat transfer chamber wall.

The background of the in-situ system for aerobic heat treatment of biodegradable organic waste, which is the object of this invention, is found in the technical reports of step I and II on the development of sustainable systems for water supply and purification in rural and urban zones, presented by Dr. Miguel Angel Lopez Zavala (technician in charge) during 2005; that includes in said research reports: an in-situ system for the differentiated treatment of domestic waste water, that includes a Bio-Health device imported from Japan because it was not possible to acquire this type of Bio-Health device in Mexico. But during research, it was possible to identify opportunities to improve the Bio-Health device acquired in Japan, which later gave rise to a additional line of research, that culminated in this patent application named: “In-situ system for aerobic heat treatment of biodegradable organic waste” that overcomes the deficiencies in the previous patent applications through the innovative design of the decomposition chamber and a device that makes the heat transfer more efficient and allows the reduction of the losses thereof, which makes it a new system for aerobic heat treatment of biodegradable organic waste.

The potential of the system which is the object of this invention lies in that it makes it possible to provide sustainable treatment of organic wastes, such as: sanitary wastes (feces, urine, and toilet paper); manure from cattle operations; meat wastes; traces of blood; organic wastes from restaurants, housing, food industry, and agro-industry; and organic sanitary wastes in rural and urban areas without access to water supply systems and sewage services.

The problems that the invention solves are:

-   a) With respect to systems for the management and traditional     treatment of organic wastes:     -   In-situ treatment, consequently eliminating the cost for         transportation of the organic wastes,     -   High biodegradation rates, thus systems are compact and easy to         operate,     -   Recovery of nutrients contained in organic wastes in an easy,         economical, and effective manner,     -   Generation of a compost rich in nutrients, that is easy and safe         to handle and may be used as a fertilizer or as a soil         conditioner,     -   It does not generate bad odors because it uses an aerobic         biological process.     -   Allows the use of renewable energy for the operation of the         system.     -   Does not require specialized personnel for its operation. -   b) With respect to conventional sewage systems:     -   Holistic solution for full management of human excrement,     -   Does not require water for its operation, thus can be used in         areas where there is no water supply or sewage system,     -   Reduces the biological contamination of bodies of water and soil         with organic material, nutrients, pathogens, and         micro-contaminants (medications and hormones),     -   Reduction in water consumption per inhabitant by approximately         30%,     -   Applicable in scattered rural communities where conventional         water and gray water management systems would be a heavy         financial burden,     -   Eliminates bad odors in the lavatory,     -   Makes the recovery of nutrients possible in a simple and         economical manner. -   c) With respect to similar sewage systems:     -   Low construction, operation, and maintenance costs,     -   Greater efficiency in mixing the sawdust matrix,     -   Use of alternative energy (solar, wind, to give just a few         examples), for its operation,     -   Greater efficiency in the transfer of heat from the heating         system,     -   Lower heat losses through the walls of the reactor tank.

BRIEF DESCRIPTION OF THE FIGURES

FIG. 1. General diagram of the in-situ system for aerobic heat treatment of biodegradable organic waste.

FIG. 2. Schematic illustration of the bioreactor components.

FIG. 3. Schematic illustration of the heating device components.

FIG. 4. Schematic illustration with broken lines showing the components of the in-situ system for aerobic heat treatment of biodegradable organic waste.

FIG. 5. Isometric view of the open decomposition chamber.

FIG. 6. Isometric view of the closed decomposition chamber.

FIG. 7. Side view of the decomposition chamber.

FIG. 8. Front view of the bioreactor of the in-situ system for aerobic heat treatment of biodegradable organic waste.

FIG. 9. Isometric view of the mixing mechanism.

FIG. 10. Schematic illustration of the bioreactor and the air extraction device.

FIG. 11. Schematic illustration of the in-situ system for aerobic heat treatment of biodegradable organic waste.

DETAILED DESCRIPTION OF THE INVENTION

The in-situ system for aerobic heat treatment of biodegradable organic waste, which is the object of this invention, includes a bioreactor (1) that is connected to an input device for biodegradable organic waste (2), a heating device (3), and a transmission (4) which is powered by a motorized mechanism (5).

In FIG. 2, the bioreactor can be seen made up of a decomposition chamber (6) in parabolic shape that holds a sawdust matrix. The decomposition chamber (6), includes: a heat transfer device (7), that comprises a plurality of mini-tubes (8) and a shaft (9), through which a fluid is circulated that is heated via the solar heater (12) of the heating device (3), the heat of the hot liquid that passes through the inside of the shaft (9) and the inside of the plurality of mini-tubes (8) is transfer by conduction-convection to the sawdust matrix contained in the decomposition chamber (6), but the increase in temperature does not provide a condition sufficient to break down the biodegradable organic wastes (BOW), and therefore, it also contains a mixing mechanism (10) to incorporate air and distribute the BOWs into the sawdust matrix. The mixing mechanism (10) is placed lengthwise in the decomposition chamber, and comprises a shaft (9) that supports at least two coils found and connects to a transmission (4) which is powered by a motor mechanism (5). The decomposition chamber (6) also comprises a air extraction device (11), that allows “fresh” air to enter which is rich in oxygen to the decomposition chamber and to extract air saturated with humidity from the inside of the decomposition chamber that makes the process of degradation in aerobic conditions possible.

As was mentioned above, the bioreactor (1) is connected to the heating device (3), and said device comprises: A solar heater (12) used to heat a cold fluid that comes from the heat transfer device (7). Said fluid, once hot, is stored in a storage tank (13) from which, it is directed to the heat transfer device (7) through which it circulates and by conduction-convection transmits heat to the sawdust matrix and to the BOW. FIG. 4 shows the interconnection between the different elements of the system described above.

It is important to mention that the “in-situ system for aerobic heat treatment of biodegradable organic waste” may be installed on the ground or below it, according to the necessities of the project, with which the space available for the project is optimized.

The elements making up the system here proposed are described below in greater detail for the purpose of having a greater understanding of the operation thereof.

The bioreactor (1) comprising:

A decomposition chamber (6), illustrated in FIG. 5, it is optionally made of galvanized iron laminate, fiberglass, or high temperature resistant polymer. But, no matter what material is used, it is a parabolic shaped plate (14) connected to a pair of parallel plates, one on each side, with the same characteristics that act as side walls (16 and 16). The first side wall (15) presents a first preparation (17) in the center, that is supported by a bushing, one of the ends of the shaft (9) that connects to the transmission (4), and a second preparation (18) located in the center of the second side wall (16) to be supported by bushings, the other end of the shaft; both side walls (15 and 16), protrude from under the bottom of the parabolic plate at least 5 cm from the floor to keep the parabolic plate from contacting (14) the floor. Closing the upper opening of the parabolic plate (14), a first lid (19) is used that is fully attached with screws and/or hinges to the parabolic plate and to the side walls to allow occasional opening and closing of the decomposition chamber (6). The inside of the decomposition chamber (6) is lined with epoxy or a polymer resistant to high temperatures, salt concentrations, and an elevated pH.

The first lid (19), has 4 preparations in the form of holes in its surface (20, 21, 22, and 23).

-   -   The first two holes (20 and 21) are located on each end of the         lid, and both have the same diameter (10 cm) and to each of them         a first extractor tube (24) and a second extractor tube (25) is         connected forming part of the air extraction device (11).     -   The third hole (22) is located at the center of the first lid         (19) and has a diameter greater than 10 cm, preferably 20 cm.         From this third hole a cylindrical and peripheral wall (26)         extends upwards from the first lid (19) and therein assembly         with a device is permitted in order to introduce the BOWs into         the decomposition chamber.     -   The fourth hole (23) is rectangular in shape and is placed on         one of the ends of the first lid (19), and it is through this         opening that the compost generated is extracted. Its dimensions         are greater than those of the third hole and has a second lid         (27) that has been prepared for a perfect fit around its around         its periphery or to be held using hinges to allow the         possibility of being opened and closed.

Within the decomposition chamber is found a heat transfer device (7) comprising: the plurality of mini-tubes (8) and the shaft (9); the plurality of mini-tubes (8) are shorter than the decomposition chamber (6), and are placed lengthwise therein, in contact with each other (see FIG. 6) partially embedded in a layer of insulating material (34) attached to the inside surface of the parabolic plate, in such a way that 50% of the exterior surface of the mini-tubes is in direct contact with the sawdust matrix and the other 50% embedded in the layer of insulating material. The purpose of the layer of insulating material (34) is to avoid the transfer and loss of heat to the exterior through the walls of the parabolic plate, in such a way that the totality of the heat transferred through the plurality of mini-tubes (8) may be used to evaporate the water contained in the BOWs that are introduced into the bioreactor (1). Additionally the mini-tubes are soldered at a 90° angle, at one end to a curved hot fluid guide tube (28), and at the other end to a curved cold fluid collector tube (29), both curved tubes follow the curvature of the decomposition chamber (6) and are located on the inside of the decomposition chamber (6), one at each end. The curved tubes (28 and 29) are threaded (43) which connects to a hot fluid guide tube (30) coming from the storage tank (13) as are the lateral ends of the shaft (9), and at the other end to a cold fluid collector tube (31), which is directed to the solar heater (12). The inside of the shaft (9), has a greater diameter than that of the mini-tubes (8), and to guarantee the flow of hot fluid in the mini-tubes and in the shaft, it is necessary that the guide tube (30) has a regulator valve (32); and to ensure that the cold fluid that comes from inside the shaft and from the plurality of the mini-tubes arrives at the solar heater, a centrifugal pump (33) which makes it possible to maintain continuous circulation of the fluid.

An essential element of the bioreactor is the mixing mechanism (10), that consists of a built-in part made of stainless steel, in order to resist high salt concentrations, high temperatures, an elevated pH, and twisting.

The mixing mechanism (10), consists of a hollow shaft (9), placed lengthwise on the inside of the decomposition chamber, and supported by the lateral walls (15 and 16) of the decomposition chamber (6). The mechanical union between the shaft and the walls is via bushings, the hollow shaft protrudes from the side, walls (15 and 16) of the decomposition chamber (6), to allow assembly with the transmission (4) through one of its ends, and coupling to the cold fluid collector tube (31), and through the opposite end (that also protrudes from the decomposition chamber) coupling with the hot fluid guide tube (30). It is preferable to place the transmission at the same end of the shaft that connects to the cold fluid collector tube.

In FIG. 8, detail of the shaft is shown (9). Each of its ends is comprised of a first and second sweeper (35 y 36), joined together by soldered points. The sweepers (35 y 36) consist of a trapezoidal structure in which the longer surface is parallel to the side walls of the decomposition chamber (6), also, said surface presents a plurality of indentations (37), designed to mix the sawdust matrix and/or the accumulated compost close to the side walls (15 and 16) of the decomposition chamber (6), making the mixing process more efficient. Along the shaft's (9) entire length a plurality of radial bars (38) are soldered, that in turn support a first group of coils (40). These coils are oriented in a direction that is opposite the neighboring coil and the crests of the coils are at an equidistance from each other of 20 cm.

As already mentioned, the shaft (9) is connected to the transmission (4) that transfers the rotary movement produced by a motor mechanism (5), which may be an electrical or mechanical motor; the speed of rotation of the mixing mechanism is 2 rpm; activation of the mixing mechanism (10) is performed in cycles, where each cycle includes 3 complete revolutions or turns, two clockwise, and the third rotation counter clockwise.

As can be seen, the shaft (9) performs a double function. One of these is to permit circulation of the hot fluid that transfers heat to the sawdust matrix by convection-conduction; and because it forms part of the mixing mechanism (10).

The air extraction device (11) includes: A first and second extraction tube (24 and 25) and an extractor (41); where the extraction tubes (24 and 25) are connected to the first holes in the ends (20 and 21) of the first lid (19), to later converge into a single extractor tube (42) that extends to the point of discharge; the extractor (41) is installed in this single extractor tube (42). One should always try to protect it from the weather; the extractor (42) may be powered by wind, electricity, or may be mechanical and operate continuously.

Having sufficiently described my invention, I feel that it is an innovation and therefore, claim the content of the following clauses as my exclusive property: 

1. An in-situ system for aerobic processing of biodegradable organic waste, said system comprising a bioreactor, that connects to an input device for Biodegradable Organic Waste (2), a heating device (3) And a transmission (4) which is powered by a motor mechanism (5) characterized in that the bioreactor (1) constituted by a decomposition chamber (6) which is constituted by a plate having a parabolic shape (14) that is joined at its ends by a pair of parallel plates (15 and 16), one on each side, closing off in this way the decomposition chamber around its sides, and closing off the chamber at the upper part where a first lid (19) is located which contains four holes (20, 21, 22, 23), the two first holes (20, 21) are located at the ends and are connected to an air extraction device (11). The third hole (22) located in the center, is circular, with a peripheral cylindrical wall that extends upwards from the first lid and at the perimeter of the third hole at said wall it connects to the input device for biodegradable organic waste (2) and the fourth hole (23) located at the end which is opposite any of the two holes at the end, the perimeter of which is greater than the central hole and has a second lid (27) for the extraction of the compost generated; in turn, within the interior of the decomposition chamber (6), an extraction device (11) is located, a mixing mechanism (10) and a heat transfer device (7), wherein the mixing mechanism (10), consists of a hollow shaft (9) placed lengthwise and supported by the lateral walls (15, 16) of the decomposition chamber; which support oppositely oriented coils via radial bars, adjacent to each other; the hollow shaft protrudes from the side walls of the decomposition chamber and at one of the ends a transmission (4) is connected that transmit rotation at a speed of 2 rpm; the transmission (4) is powered by a motor mechanism (5); each mixing event is carried out in cycles, where each cycle includes three complete revolutions or turns. Two turn in a clockwise manner and the third turn is counterclockwise. The mixing mechanism shaft is in turn part of the heat transfer device (7), since through it the hot fluid circulates permitting convection-conduction heat transfer to a sawdust matrix held inside the decomposition chamber; the heat transfer device (7) that is located inside the decomposition chamber is comprised of a plurality of mini-tubes (8) having a length which is smaller than the decomposition chamber and placed lengthwise and in direct contact with each other adopting the form of the decomposition chamber, said mini-tubes are embedded in a layer of insulating material attached to the inside surface of the decomposition chamber's parabolic plate which avoids the transfer and loss of heat to the outside of the decomposition chamber, in such a way that all the heat transferred through the mini-tubes is used to evaporate the water than enters the bioreactor; 50% of the mini-tubes are arranges in such a way that the exterior surface is exposed to direct contact with the sawdust matrix and the other 50% are embedded in the layer of insulating material; the ends of the mini-tubes are also soldered at a 90° angle to a curved hot fluid guide tube (28) that allows the hot fluid coming from a storage tank (13) to be fed to the inside of the mini-tubes and shaft as well as being soldered to a curved cold fluid collector tube (29), to direct the fluid to the solar heater (12); and the transmission (4) is placed at this same end. Both curved guide (28) and collector (29) tubes are embedded in the decomposition chamber and are threaded (43) to connect to a guide tube and the hot and “cold” fluid collector tube, respectively; the air extraction device (11) is made up of a first and second extraction tube (24, 25) and an extractor (41). The extraction tubes are connected to the holes in the ends (20, 21) of the extraction lid (19) and converge into a single extractor tube (42) that extends to the discharge point.
 2. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that each of the side plates of the decomposition chamber have a preparation at the center (17, 18) to support the ends of the shaft via bushings (9).
 3. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the side plates of the decomposition chamber protrude from the bottom of the parabolic plate (14) by at least 5 cm.
 4. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the two first holes (20, 21) of the extraction lid (19) have the same diameter.
 5. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the two first holes (20, 21) of the extraction lid (19) measure 10 cm preferably.
 6. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the third holes (22) have a diameter greater than 10 cm and less than 20 cm.
 7. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the third hole (22) has a diameter of 20 cm. preferably.
 8. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the fourth hole (23) is preferably of a rectangular shape and its dimensions are greater than those of the third hole (22).
 9. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber is made of fiberglass.
 10. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber is made of a polymer, which is resistant to high temperatures.
 11. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber is made of galvanized iron.
 12. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber is lined with epoxy or a polymer resistant to high temperatures, salt concentrations, and an elevated pH.
 13. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber presents a first lid held by its perimeter to the decomposition chamber with screws.
 14. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber presents a first lid held on its perimeter to the decomposition chamber with hinges.
 15. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber presents a second lid with an intake which perfectly fits an opening placed on the first lid of the decomposition chamber.
 16. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the decomposition chamber presents a second lid held in place on its perimeter by hinges to an opening placed on the first lid of the decomposition chamber.
 17. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the second lid of the decomposition chamber makes it possible to open the hole to extract thereof the compost generated.
 18. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the air extraction device consists of a pair of extraction tubes that converge into a single extractor tube that includes an air extractor on the inside.
 19. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 1, characterized in that the extractor (41) is located at some point along the single extraction tube (42) in such a way that it will be protected from the weather.
 20. The in-situ system for the aerobic heat treatment of biodegradable organic waste in accordance with claim 19, characterized in that the extractor (41) is electric. 21-38. (canceled) 